新闻资讯

新闻资讯

current position: Home > News Center > Technical information

How do control cable manufacturers respond to industry challenges?

2025-04-22 10:02:59
times

The control cable industry is currently confronted with multiple challenges, including fluctuations in raw material prices, stricter environmental protection policies, accelerated technological iterations, and intensified market competition. Enterprises need to approach from multiple dimensions such as strategic layout, technological innovation, supply chain management, and market expansion to build a systematic response plan. The following, based on industry trends and practical cases, proposes specific strategies:


I. Addressing tariff Barriers and Supply Chain Risks


Strategy:


Global supply chain Reconfiguration


In response to the impact of the additional tariffs imposed by the United States, Shenhua Electric Group (Anhui) Co., Ltd. can draw on the experience of leading enterprises and set up production bases in Southeast Asia, the Middle East and other countries along the "Belt and Road", taking advantage of local resources and policy benefits to reduce tariff costs. For instance, international giants like Prysmian have circumvented trade barriers by building factories globally.


Establish a "dual supply chain" system, focusing on the research and development of high-end products domestically and covering the mid-to-low-end market with overseas bases to diversify geopolitical risks.


Risk Management of Raw material Prices


Adopt a combined strategy of "futures hedging + long-term contract procurement". As suggested by the Shaanxi Provincial Department of Industry and Information Technology, the price prediction model analyzes the prices of raw materials such as copper and aluminum through linear regression and dynamically adjusts the procurement strategy.


Explore alternative materials, such as aluminum alloy conductors to replace pure copper, to reduce costs while ensuring performance.


Ii. Responding to carbon neutrality and environmental compliance requirements


Strategy:


Green production technology upgrade


Invest in environmental protection equipment, such as Anhui Shangwei Cable's "spray tower + activated carbon adsorption" waste gas treatment system, to ensure that VOCs emissions comply with the DB34/4812.6-2024 standard 8.


Develop low-carbon products, such as photovoltaic cables, wind power cables and other new energy supporting products, to meet the market demand under the carbon neutrality policy.


Circular Economy practice


Establish a recycling system for waste cables and reduce reliance on raw materials through material regeneration. For example, Hengtong Optoelectronics has achieved a copper recovery rate of over 95% through the "recycling - regeneration - reuse" model.


Third, break through technical bottlenecks and product homogenization


Strategy:


High-end product research and development


Focus on the field of special cables, such as low-temperature resistant cables (below -60℃), high-speed data transmission cables (supporting 5G/industrial Internet), and anti-electromagnetic interference cables, etc. The low-temperature resistant products of Aipuda Cable have been applied in Arctic oil exploration and aerospace fields.


Strengthen cooperation with universities. For instance, Huiyang Cable and Fuzhou University jointly established a laboratory to develop an intelligent cable monitoring system 14.


Digital transformation


Introduce intelligent manufacturing systems, such as the integrated application of ERP, MES and CRM. Huiyang Cable has achieved full-process digitalization of production through the OnePower platform, reducing the order delivery cycle by 15% and increasing the first-time product qualification rate by 10%.


Develop "cable + Internet of Things" solutions, such as smart cables with built-in sensors, to monitor temperature and insulation status in real time and provide predictive maintenance services for customers.


Iv. Responding to Price wars and Market Competition


Strategy:


Differentiated competition


We offer a "product + service" combination, such as customized design, installation guidance, after-sales operation and maintenance, etc. Ein Cable supports customizing multi-core control cables according to customer requirements, meeting the signal transmission needs of complex scenarios such as open-pit mining.


Strengthen brand value and enhance market influence by participating in the formulation of industry standards (such as the Shanghai Wire and Cable Research Association).


In-depth cultivation of niche markets


Focus on high-growth areas, such as new energy (photovoltaic, wind power), data centers, smart grids, etc. From 2025 to 2030, China's multi-structure and multi-core control cable market is expected to grow at a CAGR of 7.8%, with the new energy sector contributing the main increment of 11%.


Explore emerging markets, such as infrastructure construction in Southeast Asia and industrialization projects in Africa, and avoid domestic red ocean competition.


V. Optimize the supply chain and cost control


Strategy:


Supply chain collaboration


Establish strategic partnerships with core suppliers, such as copper rod and plastic particle suppliers, and reduce costs through joint procurement.


Adopting the VMI (Vendor Managed Inventory) model can reduce inventory overstock and enhance the capital turnover rate.


Refined cost management


Apply the ABC cost method to identify high-cost links (such as wire drawing and extrusion), and reduce energy consumption through process optimization. For example, a certain enterprise reduced copper consumption by 5% by improving the mold design.


Use digital tools (such as big data analysis) to predict market demand and reduce the risk of inventory stagnation.


Six. Addressing Talent Shortage and Organizational Efficiency


Strategy:


Talent cultivation and Introduction


Cooperate with vocational colleges to set up a "Cable Manufacturing" targeted class to cultivate technical workers.


Introduce high-end talents, such as experts with experience in 5G cable research and development, to drive technological upgrading.


Organizational change


Implement project-based management, break down departmental barriers and enhance response speed. For instance, establish a "Special Cable Division" for independent accounting and rapid decision-making.


Establish incentive mechanisms, such as commissions for research and development projects and innovation awards, to stimulate the enthusiasm of employees.


Vii. Policy and Capital Leverage


Strategy:


Utilization of policy dividends


Apply for the "Specialized, Refined, Unique and Innovative" enterprise certification to obtain government subsidies and tax benefits.


Participate in national special projects such as "Intelligent Manufacturing" and "Green Manufacturing" to strive for financial support.


Capital operation


Expand the scale through IPO and mergers and acquisitions. For instance, Zhongtian Technology acquired Jiangdong Cable to enhance the competitiveness of its submarine cable business.


Introduce industrial funds to invest in high-potential technologies (such as superconducting cables).


Viii. Reference to Typical Cases


A certain enterprise in Shaanxi Province: Through the price prediction model and hedging strategy, the impact of raw material cost fluctuations on profits was reduced from ±8% to ±3%.


Huiyang Cable: After digital transformation, the collection cycle of accounts receivable has been shortened by 15%, and operational efficiency has increased by 30%.


Aipuda Cable: The market share of low-temperature resistant cables in the cold chain logistics market has reached 25%, and the gross profit margin is 10 percentage points higher than the industry average.


Conclusion


Control cable enterprises need to take "technology + market + policy" as the core driving force and build a moat through differentiated products, digital operation and global layout. Seize opportunities amid challenges, such as the explosive growth in fields like new energy and smart grids, while being vigilant against price wars and environmental compliance risks. In the future, the industry will accelerate its reshuffling, and enterprises with technological barriers and resource integration capabilities will dominate the market.


Related news

  • menu
We look forward to working with you to survive through quality, achieve win-win through integrity, innovate and develop, and win through brand!
If you have any questions, please feel free to contact us at any time
Follow us for more industry news
#
在线客服

x